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Superheater replacement: from 16Mo3 tubes to 1.4742 hangers

Blog · 25 October 2026

Cutting, fit-up and welding inside the boiler
Cutting, fit-up and welding inside the boiler

50 t/h SES steam boiler, 2nd group superheater

A superheater is the tube bundle that raises the saturated steam produced in the boiler to a higher temperature to obtain superheated steam; it is among the boiler’s pressure parts working at the highest temperature. HECON’s company profile records two superheater replacements: one at an iron and steel works, one at a sugar factory.

Kardemir: SES boiler, 2nd group superheater

Owner Kardemir Iron & Steel, turnkey contract, completed March 2026, location Karabük. Boiler: 50 t/h SES steam boiler; replaced: the 2nd group superheater. Scope of work:

  • Procurement and fabrication of seamless 16Mo3 superheater tubes
  • Procurement and fabrication of 1.4742 superheater hangers
  • Dismantling of the old superheater
  • Installation of the new one

On site: cutting, fit-up and welding inside the boiler.

Material

16Mo3 is a molybdenum-alloyed steel used for boiler tubes that work under pressure at high temperature. 1.4742 is a ferritic stainless steel resistant to oxidation at high temperature; it is used for load-bearing parts that sit in the gas flow, such as superheater hangers.

Çumra Şeker: D-type steam boiler

Client Çumra Şeker, boiler D-type steam boiler, completed 2026, location Çumra, Konya. Scope of work: replacement of the superheater of the D-type steam boiler at the Çumra sugar factory. A D-type boiler is a water-tube boiler in which the steam and water drums are connected by tubes, resembling the letter D in cross-section.

Related projects

Frequently asked questions

What materials were used in the Kardemir SES boiler?
Seamless 16Mo3 superheater tubes and 1.4742 superheater hangers.
Why is a superheater replaced?
Creep and oxidation at high temperature gradually thin the tube wall; superheater tubes at the end of their life carry a risk of leakage.
How did the work proceed on site?
The scope was procurement and fabrication of the tubes and hangers, dismantling of the old superheater and installation of the new one; on site, cutting, fit-up and welding were carried out inside the boiler.

Source: HECON company profile · pp.26, 31, 32 · All articles